84 Corvette – Power Steering Work II

As I stated in my last post, the molded hose for the power steering unit is no longer made.  So here is an idea that can be used to get around that problem for really just about any regular hose for just about any use. As long as the diameter is correct you can you use metal pipe for the molded portion of the hose.  My plan was to remove the shaped hose and take it to a shop that specialize in shaping pipe or least as a sideline to their metal work business.  They can normally create any shape.  After that is shaped, you can use straight hose on each end to attach to the fittings.  You’ll need two additional hose clamps. This is made easier if you have the metal shop slightly grind down the ends to slide into the rubber hose ends.

 Pls note that you have to be sure that metal is proper for the area you are going to use it in and for the fluid that is going to pass through it.

 So that was my plan for replacing the discontinued hose.  I typed “was” because as I got into the project I realised that particular hose was not necessary to replace.  This was a stroke of luck, because it would have taken a few days with the Corvette apart to get that accomplished.

 I’m going to give you a heads up right now.  I did NOT finish this project just on my own.  Nope, that whole Average skills and Average tools thing plays an important role in accomplishing projects.

 I took a couple of videos and I’ll see if I can get WordPress to work better than last time and I’ll toss them in at the end of this entry.

HELPFUL HINT:  There is a lot of fluid in the power steering reservoir.  As soon as you release the hoses, it’s going to poor all over the front of your engine and then on the ground.  An oil change tub will help keep it off the garage floor, no staining and no tracking it around. However, it will still run down the  engine.  So, I used a turkey baster.  EEEERRRKKK…(yeah it’s in caps!!!)  Do not put it back in the kitchen when you’re….NO…NO..NO….In fact if you are smart, ask first!!!  I did and I was surprised to hear  “Sure, but you’ll have to purchase a replacement.” For a minute I thought….well that’ll come out of my car budget….and I thought…I wonder if I can clean it up…and…ummm…(kidding of course).  It worked great and I just have to purchase one…but not until Thanksgiving!!!!  $10 bucks says..I’ll forget and have to run out on Thanksgiving and stand in line for 1.25 hours, if I can find one at all.  BTW – I recommend “Pampered Chief” brand for power steering fluid removal!!!! The next couple of pics show where we are on the engine and the hoses.

Reservoir and it's bracket

 

Parts Id

 

The two circles indicate the two bolts that need to be, “at the least loosened” if not removed.  You’ll notice that one can not be removed, unless the pulley is removed. I’m not going to take the pulley off and there lies the issue that I needed assistance with. 

But I did manage to remove and check both hoses, which resulted in the determination that the discontinued molded hose was still in great shape and not a threat to leak any time soon. 

Another look at where we are

 

Intro "Kitty" neighborhood cat that often shows up and sits in or on my cars while I work on them. Not having Thumbs, he's really no help.

 

A good look at the hoses. Most of the mess is not from the hose, but the cracked reservoir.

 

Here is at the end of the bulk hose that goes from the reservoir to the power steering pump. 

Old hose 1

 

Old hose 2

 

It was in pretty bad shape. 

PS pump and the mess!!!!

 

And here is the pic with the new hose attached. The hose had to be routed back through the reservoir bracket. 

Hose Upper connection

 

Hose lower connection.

 

As it turned out the actual removal of the reservoir required the removal of some key bolts that did in fact impact the position of the alternator.  As I removed the bolts I noticed the alternator shift.  At the beginning I didn’t think that was possible, because there is a solid bar attached to the alternator and the engine, however it did not.  I had most of the bolt out and decided that I’d better get them back in and I did except one and I should not get that one to line up.  

So off I go to my favorite place down the street and I had them finish it up. 

Here are some after pics. 

Lower Hose connection and PS Pump

New reservoir.

Another repair down.  It’s been a couple of tough months for the Corvette and her engine is going to need a good detailing, but not just yet.  I have another huge modification come up…a new intake.  That will be pretty soon, so keep checking back. 

Thanks for reading. 

Tim. 

84 Corvette – Power Steering Work

Two guesses as to my next project on my C4……cricket…cricket…cricket…Give up?   Fine, its replacing the power steering reservoir and connected hoses.

Just for fun?  Nope, who’d want that mess of a job, just for fun?  No…no it is not an upgrade but a serious leak. 

Hey kids its story time!!!!  Let me tell you about the big shiny Vette that ate all of the average guy’s car budget.  Grab you binkies…it’s horrifing.  

If you’ve been reading my posts, you may recall (“come..you ‘member!!!” {I stole that from the comedian George something}…..What you don’t hang on every word I type?…You don’t re-read my post to memorize all my car woes and tips and humor???..that’s what I figure…yet I keep on typing….its good therapy for me!!!) that my vette over heated, not once, but twice!!!   Freak catastrophic radiator hose split and then the fan frying it’s self.   

After I got it back from the shop, where I had them check the electric work I did when installing the new fan, I noticed a leak under the car in the driveway.  I hate leaks under my cars, almost as much as the Ms. hates the side affects they have on our driveway (I’m not crazy about them either).  The leak was not too big and when I cleaned it up, I chalked it up to left over coolant from the over heading, it had the right consistency. Then I washed the car.  Nice shiny beautiful red…money swilling Corvette!!!! 

Drove the car to work and home again and came back out a bit later to put the garbage cans on the curb….errrkkk…hey…Tim..no one, not one single person, cares why you came back outside, and just as many care where you put the trash cans… and I’m going out on a limb here…but I’m betting the total is the same for whether you drove it to work…to the store…or Japan…got it bro???!!!  These are valuable minutes of our lives being spent here reading this!!   Ok..I got it. The pool was bigger than before and it no longer could be mistaken for coolant.  It was without a doubt, transmission fluid, or power steering fluid.  Whether it is GM or Ford, either of their recommend power steering fluid looks and feels similar to the transmission fluid. 

Dreading the worse news, I decided to first check what I hoped was the problem, power steering fluid, I’d hate that less then tranmission issues.  Luckily…(isn’t that the way it is with older cars..your happiness is measured by the size of what’s broken, or needs replacing)…it appeared that it was just the top of the hoses on the reservoir, near the hose clamps…perfectly understandable….it’s an old car..and simple to replace (remember that later on in this post). 

Here are the hoses: 

Hoses leaking near the clamps.

 

I’m thinking…oh..”SLAM DUNK” easy fix.  Perhaps, but come on….really….does it really ever turnout that easy…yes it does…but not this time!!! 

After further inspection, I noticed something else..oh…you’ll love it!!  I’d tell you but you know a pic is worth 250 cuss words (most of those aren’t real words but I do have some unique arrangements of the classic 4 letter ones and a few bigger).  Ready???  NO!! For the pic… make up your own cuss phrases!!! 

Sigh!!!

 

Well that does make it a clean sweep…everything above the pump up needs to be replaced!!!  Ok, still not horrible, so I’m much happier knowing it’s not the transmission!!!!  Just order the parts and we are home free. 

And that’s the end of the story…expect for the part where the hoses aren’t available any more and OMG, you betcha, they aren’t straight hoses.  Here…take a look!!! 

From the reservoir, down to the pulleys, nothing but bends!!!

 

Better look at the hose going straight down the Front of the engine block

 

They are molded to hold shape, there is no room for anything but the exact bends or they will rub against the pulleys and last..oh..maybe a week!!  

And finally… 

And a little wider view.

 

The reservoir and one hose that is supposed to fit are on their way…be here tomorrow. The other hose is not available…no not out of stock and on back order…not made any longer.  

But I have an idea….I’ll give that to you tomorrow. 

Thanks for reading 

Tim

Auto Factoids for the week of 7/11/2010

We got a first and a last on the same day – 60 years apart.

7/12/1922 – Frist Checker automobile  built

1922 Checker Cab

 

7/12/1982 – Last Checker automobile built

1982 Checker Cab

 

7/14/1955 – First Karman Ghia – I really like these cars.  I might own one some day, but maybe a Covair instead!!!

1955 Karmann Ghia - didn't change much from '55 - '74

7/16/1935…first parking meter in place in Oklahoma City, 30 minute later was the first parking ticket.

First Parking Meter

Thanks for reading

Tim

1970 Mustang – Replacing my Pillar Post Moldings Part III

Caulk another tasks down on the restoration of the Mustang. 

I finished up the pillar post molding last night.  Here is the before: 

Pretty?

 

Now these were not as labor intensive as the dash-pad but here were some issues. 

We’ll walk through them. 

The removing the dash-pad was chronicled in my earlier post and that was pretty quick now that I’ve done it twice. 

Once the dash-pad was removed there is an additional piece that needs to be removed, or at least a couple of screw removed on each side. That is the top molding: 

Top Molding

 

 In the picture above I’m pointing to one of the screws in the top molding that runs the length of the windshield.  That screw  is actually through the pillar molding which is partially behind it.  The top molding has 5 screws, two on each end and on my coupe the fifth is in the center and holds the plastic snap for the ends of the sun visors.  That screw does not have to be removed there is plenty of play after the removal of the four other screws, to safely (without forcing anything) remove and install the new moldings. 

The next step is removing the two additional screws that hold the pillar molding to the pillar. 

Screw Marked Remove

 

and this one: 

Second screw to remove.

 

It’s tough see there but here is a good clear picture…that old mold was so deteriorated it actually fell apart. 

Lower molding screw.

 

When I said it fell apart……. 

Yup. It was in bad shape.

 

The other side came/fell off the same way, in pieces, nothing left to do but snap the other pieces on and…eeerrrrkkkk(insert braking sound)…”Yeah..anybody know if you can insert sound in there a WordPress blog??” ….cricket..cricket…cricket……huuummm where’s my…oh I have no staff…well, only when my son visits (he does some on my graphic design..more on my new logo search later..maybe you all can vote on one??) back to my eeerrkkk…we need to discuss quality of workmanship for reproduction parts.  That won’t be a long discussion..”sucks”…there ya go, end of discussion. 

But really I know that they try, and I am grateful for something that looks almost as good, especially for a rare car like mine (…meaning not very sought after..at least not yet…therefore the profit in making any unique parts is next to nothing.) 

One of the first things about this particular molding is that is about 1/2 the thickness of the original and made of light plastic.  This worked out because the holes are not exactly lined up and there was a larger problem. 

Offset isn't correct.

 

As you can see the molding on the right (the original) where the screw driver blade is located, is recessed about 1/2 an inch, if not a little more.  On the left (new molding) there is almost only about 1/4 of an inch..maybe a bit less.  If the material for the new molding was as rigid as the original there would be no flex in the material and the lack of offset for tab on the new molding would not have allowed the use of the original screw, it would have been too short. Additionally, screw holes A and B  in the picture below were not aligned properly and would not have enough ”give” but allow installation, if it was stiff as the original. 

Improperly aligned.

 

 Was this engineering genius or happy mistake? 

Generally, the fit was close, not contours car show inspect-able close, but close enough for the local guys.  But if you can find parts made from “original tooling” (we talked about that when I was install the dash-pad for the first time) buy those, if your Average Budget can handle it.  These molding just aren’t available in any other tooling. 

With the holes in the wrong place it took some pressure and jostling to get them into place.  One tip I can pass on is do not tighten the screws until you have them all started.   I had to leave the top two screws out far enough to allow movement to get the bottom screw in. 

Keep the screw loose to maneuver the piece around.

 

 In the end the result were pretty good. You be the judge. 

Left side

 

Left side bottom (and my vette in the background)

 

Right side (and my neighbor's truck...like you need to know that!!)

 

Left Side bottom

 

Over all it took about 3 hours with interruptions with phone calls and neighbors stopping to chat.  It’s like Soaring over on www.MustangV8.com forum said..”Those are the kinds of tinkering jobs I like.  You get satisfaction you can actually see.”  (BTW – I like that forum, the Classic Mustang section is great.) 

Thanks for reading. 

Tim 

Vette troubles Overheading Do’s and Don’ts Part III

The news is all good.

WOT (decided to give her a name) is back in the driveway.  Compression and heads all checked out.  3 cheers for American  Iron!!!!

(OK..WOT is funny because it’s a crossfire with least HP in the C4 Generation.)

Took it for a spin after picking it up and everything seems to be fine.

New hoses, new thermostat, new coolant..yeah…all of the old stuff is back in town, new transmission fluid (maybe over kill but there is the a school of thought that a major overheating event can cause a failure…safe..not sorry) and oil change (I’m not sure what happens to engine oil at 300 degrees – but safe…not sorry).

Thanks for reading

Tim

1970 Mustang – Replacing my Pillar Post Moldings Part II

I’ve the pillar post moldings painted and ready to installed. 

Just treated with the painting prep spray and wiped down.

 

First coat of paint.

 

I put on 3 coats of paint. 

With the final coat.

 

Now I have to remove the dash pad (again) and install.  That will be later this week, my Corvette is still in shop and the Mustang is my back up car. 

Thanks for reading more to come. 

Tim

1970 Mustang – Replacing my Pillar Post Moldings Part I

If you searched and found or followed my posts on restoring the dash-board of my ’70 Mustang, then you might recall my planning/scheduling issues.    

As I was taking the old dash pad off, I realized that I hadn’t order the plastic pillar molding.  When I finally called a few Mustang parts supplies places I found them all to be out of stock and they had to put them on back order.  They did finally come in and it’s taken me a bit to actually find the time to replace them.  Well, this long 4th of July week, I’m at least going to get started.  (I have also do the valve cover gaskets as well.)   

So here again is what I’m replacing:   

Yeah..had to get creative to keep them on.

 

Pretty?

 

Now the new molding comes in any color you want as long as that’s black.   You’ll need to paint the proper color.  If you have the specs for you car you’ll easily find the interior color and places like National Parts Depot or Mustang’s Unlimited have the paint for the job.  I had to do this with a replacement armrest.  Which was horrible – replicas all came square and my Mustang’s armrests are rounded and have the overstuffed look like a leather sofa or overstuffed chair.  (I ended up pick up a use one in good shape and painted that..I think it was tan originally.)   

Oh..sorry…I wandered!!!   

The first think you have to do is prepare the plastic for holding paint.  The guys at National Parts Depot recommend SEM 38353 Plastic/Leather Prep. I’ve used it and it seems to do the trick.  Pretty simple….Spray surface, pay attention to recessed areas, wipe with clean cloth.  Use some gloves if you have office worker hands and put out the cigar while you using this stuff.   

SEM 38353 Plastic/Leather Prep

 

Sticking with the SEM brand I purchased a can of Universal Color Coat.  I used this paint on the aforementioned armrest and it lives up to the “Flexible Coating” label.  My Mustang’s interior is VP-15945 Vermillion.   

SEM Universal Color Coat

 

So next up I’ll do the prep and the paint.   

Molding

 

Thanks for reading.   

Tim

Abandon Car Pics Contest Win a DVD

Hey..I’m still looking for abandon car pics. Email them to me timsweet@cox.net  or drop by Average Guy’s Car Restoration, Mods and Racing facebook group.  Pls include a general location.

I still have two DVD’s to give way!!!  Here’s my latest.

1939 Packard.  Originally from Texas, it got left here in AZ and now sits outside Boot Hill in Tombstone, Az.

1939 Packard.

 

1939 Packard Originally from TX.

 

Still got the flat head tucked under the hood.

Just needs a little TLC on the interior...yikes!!!

Wrenchin’ Tip – Priming a Holley 6/16/2010

YEAH!!!!  I know!! Where have these been…right?  Sorry, but I think I’m back on track. 

My Mustang has an old school 4 barrel Holley and although it starts pretty quick after a few pumps of pedal to get the mechanical fuel pump to push gas where it needs to be.  But if your old school muscle car or race rod sits for a while or you swap carbs often, you can spend some considerable time cranking on the engine.  This might seem like no biggie, but it can cause lobe failure on a flat-tappet cam. 

For my Holley there’s a better way.  

You need to locate your float-level sight plugs.  

Holley - image not from my mustang

 

A different configuration

 

Take a plastic squeeze bottle….  (Do you really need a pic of a squeeze bottle?)  Well just in case… 

Bottle Pic you don't need!!!

 

this type works the best…. and fill the float bowls with fuel until it trickles…(very little trickle…no fires…please.)  

Float Bowls

 

 This should be enough fuel to allow the fuel line to fill from the tank.  According to the specs a Holley can run 45- 60 seconds on full bowls. 

Keep your cam safe!!! 

Thanks for Reading 

Tim

The Art of Racing In the Rain

Ok.  I’m no Oprah but I just finished a book that race car people will love.  If  you love dogs, auto racing and a good story you are going to love reading  “The Art of Racing in the Rain”  By Garth Stein.

Go get it.  (no I don’t get paid for this…I just like it.)

Thanks for reading.

Tim