The last three post we basically a run down of the extent of the rust damage in the floor pan areas on #ProjectSportsRoof. As you saw the right side was bad, especially the under the rear seat on that side and the left side not as bad. Interesting enough it ended up being about the same work for both foot wells and a lot work for the whole under the rear seat. (You’ll notice in at least one of the videos I mentioned that all I needed to do was to buy the panel for under the rear seat – but I was wrong. Those just are reproduced. What I ended up doing was purchasing a 3rd foot well pan and “modifying” that to get the whole patched.)
As this is my first time actually doing floor pans, I did a lot of “making sure” up front work to limited the size of the mistakes I might make. Last thing I needed to do was cut in the wrong place or make the opening to big. As you know the Mustangs of that era only had sub-frames and the floor for the most part were what held them together. A major screw up there and you’ve weakened the structure and then it’s body off complete floor replacement – NOT IN THE BUDGET!!!
Here’s some of the preliminary work.
So of course there isn’t a rear panel (see above) and the drain in the panel is not plugged with a rubber stopper, but with a metal screw down plate – sealed with seam sealer.
I worked the left side first (some I could keep the car mobile – for pulling in and out of the garage) so I left the driver’s seat and most of the carpet in place.
Coming up is the first cuts of the right side floor pan and fitting of the replacement panel.
Thanks for reading.